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Nitty gritty
When selling coated
abrasives, success requires more than just knowing the proper grits and grains.
by Richard
Vurva
When
production is down, the last person a production manager in a grinding or
finishing operation wants to see is a
salesperson whose only interest is pushing his latest and greatest abrasive
product. That makes it especially important for salespeople to focus on cost
reduction and productivity
improvements when they’re in front of
customers and prospects.
Coated
abrasive manufacturers say
salespeople who keep abreast of the latest product enhancements and understand
where to look for specific applications can position themselves as a valuable
resource for busy customers who are hungry for
cost-cutting and time-saving alternatives.
Most
manufacturers offer training schools to teach salespeople the basics about how
abrasive products are made and how they work. But distributor salespeople
don’t need to be experts in abrasive technology to
be successful, according to abrasive
manufacturers.
“Salespeople
just need to know what the product is capable of doing and typical
applications that could use it,” says Jerry Hilf of Garryson Inc., a St.
Louis-based specialty abrasive manufacturer.
“The
biggest obstacle for
distributor salespeople is the fear that they don’t know all the abrasive
materials,” says Robbie Johnson, director of sales for Arc Abrasives in Troy,
Ohio. “You don’t have to know them all. Just identify what they’re using
and go back to the manufacturer for help.”
Johnson
says salespeople armed with even a basic knowledge of abrasive technology can
achieve big results. He says one distributor with a background in electrical
products went from selling about $2,000 in abrasive products a year to more than
$300,000 annually simply by focusing on the right account types.
“The
most important thing isn’t the nomenclature, it’s planning where to sell
coated abrasives,” he says.
When
working with distributors, Johnson typically generates a
database of all the SIC codes that have coated abrasive opportunities.
“Let’s
say we want to target metal fabrication. We sit down with a
distributor and print out a list so
salespeople can pick a particular account from that list,” he says. “Once
you’ve gone into one to see what they’re using, you can go to the next one
and they’ll be using pretty much the same thing. You can get a lot of
education from the end-user that way. Also, you can benefit from your past
success.”
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The right product
Here are some of the more
common products available from abrasives
manufacturers.
Belts. An abrasive belt
is a closed loop made by joining a strip of coated abrasives. They’re
used on handheld and fixed machine tools. Belts are used in mass
production work where sanding productivity is important.
PSA discs. With
pressure-sensitive adhesive (PSA) products, an adhesive is applied to the
backing of the product. PSA discs offer press-on, peel-off convenience and
eliminate slippage between the sander back-up pad and abrasive.
Flap wheels. A flap wheel
consists of flat pieces of coated abrasive sheets or flaps arranged and
fastened together like spokes of a wheel. As the wheel rotates, the
slapping action of the flaps does the abrading and polishing. Flap wheels
continually expose new abrasive as they wear.
Sheets. Sheets are the
most common form of coated abrasive. They usually come in paper and cloth
backings with aluminum oxide, garnet and silicon carbide minerals.
Rolls. Rolls are abrasive
sections that come in different widths from less than
1-inch to 55 inches wide. Depending on the type of product, they can be
used by
hand, drum sanders or contact wheels. Coated abrasive manufacturers, known
as
converters, use large jumbo rolls as raw material to manufacture belts,
discs, sheets and other products.
Quick-change discs.
Quick-change abrasive discs twist or clip on and off disc
holders. They allow operators to change quickly from one product to
another, speeding changeover time. |
Dave
Dobson, abrasive product line manager for Weiler Corporation in Cresco, Pa.,
advises salespeople to gain as much information as they can about the processes
within a customer’s facility and where the bottlenecks occur. Ask questions
and listen effectively. An engineer might not actually be looking for a
replacement product, but if he expresses a need and you can
identify it, you might have a product that works better.
“A lot
of times the end-user is going to clue you in to what they’re looking for even
though they might not know exactly the product.
If you listen effectively you can
pick up information you need,”
says Dobson.
Show ’n
tell
Many
distributor salespeople are too anxious to quote prices, says Johnson. He
believes salespeople need to be more patient, be willing to provide samples for
testing, and prepare written documentation that clearly explains the
productivity improvements generated by using one product vs. another.
“It
takes patience to close an
abrasives sale. But the rewards can be great because it’s a consumable product
so it means repeat business. If you put effort into the call, it will pay
dividends,” he says.
Product
demonstrations are
especially important when
you’re showing the benefits of
new technologies.
“We
recently came out with a quick-change disc alternative called a Flexidisc that
allows users to do things they couldn’t do before, like corner grind,” says
Hilf. “They
previously had to use a carbide burr or a mounted point or a
cartridge roll to grind corners. Now, you can grind the surface in the corner
because this
material lays over the edge and you can put it right into
a right-angle corner and
corner grind.”
Look for
upgrade
opportunities
Regularly
introduce your
customers to new technologies.
If you don’t, someone else will.
Offer
customers alternatives. They might not buy the higher-priced product this time,
but at least you’ve told them about
your newest product before a
competitor has a chance to tout his latest and greatest alternative.
“I
always carry two test products with me. I’ll carry aluminum oxide but I’ll
also carry the next step up,” says Johnson. “It’s priced higher but it may
have a faster cut rate or last longer. You may not get a chance to go back. If
you fail on this trip, the guy’s not going to let you keep coming back trying
new products.”
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The
basics
Simply put, coated abrasives are made by adhering a thin layer of
abrasive grains to a cloth, paper or film backing. Cloth backings are
more durable than paper, offer greater tear resistance and tolerate
bending and flexing.
Cloth
weights are identified by a letter code that appears after the grit size
on the product backing. J-weight is the lightest and most flexible cloth
backing, used where finish and surface uniformity are more important
than heavy stock removal. X-weight backing is stronger and stiffer than
J-weight, and is suited for coarse grit stock removal.
Grit
refers to the number of abrasive particles per inch of abrasive
material. The lower the grit, the rougher the sandpaper and vice versa.
Grit sizes can range from coarse (16 grit) to superabrasives (1200
grit).
Which
grain type is best for working with specific materials? The most common
grain types are aluminum oxide, silicon carbide and zirconia alumina.
Each offers specific performance characteristics depending on the
material being removed.
Aluminum
oxide: Sometimes called the workhorse of abrasive grains, this popular
choice grinds high-tensile materials such as carbon steel, alloy steels,
cold rolled steel and all ferrous metals.
Silicon
carbide: This hard and sharp grain type makes it good to use on
non-ferrous metals such as aluminum, brass, copper, magnesium and
titanium. It’s also suited for non-metallic materials including
rubber, glass, plastics, fibrous wood and other soft materials. It cuts
faster than aluminum oxide but doesn’t last as long. It produces a
thinner scratch pattern under lighter pressure than aluminum oxide.
Zirconia
alumina: An alloy between aluminum oxide and zircon, this grain type is
extremely hard and sharp and requires heavy pressure. It’s effective
on difficult to grind exotic metals, such as Hastalloy or Inconel. |
Many
grinding and finishing operations continue to follow the traditional procedure
of using a grinding wheel to “hog off” as much material as possible, then
switching to a resin fiber disc to achieve a finer finish. Often, by switching
to a
flap disc, they could achieve both operations with one product.
“As much
as we think that the word is out that flap discs are the way to go, it’s still
something that
a lot of people haven’t tried yet.
I think it’s just a matter of
communication. No one has taken the time to show them a flap disc and have them
try it,” says Dobson.
Fill the
niches
Look for
opportunities to
position yourself as a specialist within a given industry or working with
specific materials. If possible, work within one industry for a month or two or
longer. You’ll soon learn their processes and be perceived as an expert. In
some cases, you might be able to bundle groups of products used in a
particular industry.
“I’ve
got one distributor that went in to a fiberglass boat
manufacturer and bundled a
whole series of products they use, including tongue depressers to
mix fiberglass and fiberglass rollers. He bundled a boating industry package so
he doesn’t have to resell himself every time. Abrasives can lead you to many
other product sales, especially in a production
application,” Johnson says.
By calling
on accounts that
work in specific materials, such as stainless steel or aluminum, you’ll learn
the unique problems those industries face and be able to pass on advice to other
customers who use the same materials.
For
example, if a customer uses zirconium flap discs to work on stainless steel,
they might be
experiencing staining and
discoloration caused by
heat buildup.
“That
tells me he’s probably using the wrong product,” says Dobson. “We have a
stainless steel flap disc that is made specifically for grinding stainless
steel. Those are the kinds of things salespeople should look for.”
This
article appeared in the November/December 2002 issue of Progressive
Distributor. Copyright 2002.
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