Gooding Rubber Company has made significant
changes in the past several years to help the company take advantage
of an uncertain economy
by Rich Vurva
The recent mass media coverage about a possible
recession makes Dean Goldbeck a bit nervous. He remembers all too
well the negative impact the last major economic downturn had on
Gooding Rubber Company beginning in 2001. Fortunately, thanks to
prudent management decisions made early in the decade, the Chicago
area company is positioned for growth if the economy rebounds, but
ready to weather any potential economic storms that may loom on the
horizon.
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Left to
right: Gooding Rubber Co. vice
president of sales Randy Wagner,
president Dean Goldbeck and vice
president of operations and
purchasing Kim Heis are part of the
management team positioning the
company for growth in an uncertain
economy. |
|
|
Now president of this Woodridge, Ill.-based
distributor of rubber hose, belting and related accessories,
Goldbeck was a vice president of the employee-owned company during
the last recession. Like other distributors that supply the U.S.
manufacturing industry, Gooding’s sales took a big hit when the
economy turned sour following the 9/11 terrorist attacks in 2001. To
make matters worse, the company was also a supplier to major steel
and coal companies. That was the year companies such as Bethlehem
Steel, Acme Steel, Northwestern Steel and Wire and Lodestar Energy
filed for bankruptcy in quick succession.
Goldbeck remembers shipping a $135,000 conveyor belt
to one steelmaker in 2001. The next day, the company filed for
bankruptcy, and Gooding never received payment.
At the time, the steel and coal industries
represented more than a third of Gooding Rubber’s $23 million in
annual sales. The untimely bankruptcies toppled major customers like
falling dominoes. By 2003, sales had fallen to $18 million.
“If there was a steel mill that went bankrupt, we
were serving them,” recalls Goldbeck.
The management team made the difficult decisions
required to keep the company afloat, from laying off employees and
closing a branch in southern Illinois, to changing relationships
with its bank, attorney, accounting firm and even the copy machine
supplier to cut costs. No stone went unturned during those
unpleasant days.
“Those are the things you have to do. There can’t be
any sacred cows when you’re bleeding. Otherwise you’ll become a
statistic,” says Goldbeck.
Today, the company’s annual sales have rebounded to
$32 million, but it employs just 56 people compared to a 95-person
staff in 2001. Many employees wear multiple hats and managers
typically put in 70-hour work weeks. But throughout the rebuilding
period, the company maintained its relationships with product
suppliers.
“Every vendor appreciates our relationship because
in the bad times, even when customers didn’t pay us, we paid them.
Every invoice that we didn’t get paid for, we paid our vendor. It’s
the right thing to do,” says vice president of sales Randy Wagner.
The steel business today represents a much smaller
percentage of sales.
“At one time, we had four salespeople serving the
steel industry. I’m the only salesperson calling on the major
integrated steel mills at the present time. We made a decision not
to go after that business because of what happened in 2001,”
Goldbeck says.
New
beginnings
The company is in the process of terminating its employee stock
ownership plan (ESOP), a lengthy process that will revert ownership
to Goldbeck, Wagner and Dennis Monarch, vice president of branch
sales.
“ESOPs look good on paper, but employees don’t
appreciate any ownership benefits until they leave the company,”
says Wagner. “When you leave the company, it becomes real money.
401(k) matches and raises offer quicker gratification.”
Sales are fairly evenly divided between serving coal
mining companies in the Illinois basin in southern Illinois,
southern Indiana, western Kentucky and the St. Louis area, and MRO
customers and OEM manufacturers in the Chicago area.
In addition to the 52,000 square foot Chicago
headquarters, the company operates branches in Henderson, Ky., and
St. Louis, and opened a satellite location in Marion, Ill., in 2007.
It maintains about $3.6 million in inventory scattered throughout
the four locations to match customer needs. The branches serving the
coal industry stock more conveyor belts, idlers, frames and belt
structures than the Chicago location, which is more heavily slanted
toward hydraulic hose, flexible metal hose and accessories.
In addition to hose and fittings assembly, Gooding
crews offer other services such as designing conveyor systems and
installing belt scrapers, the blades on conveyor belts that remove
material from the conveying surface.
“Today, you have to sell your services. As markets
change and as vendors change, your services become more important,”
says Kim Heis, vice president of operations and purchasing.
New
marketplace realities
Gooding recently began sourcing low-cost hose from overseas
suppliers. The decision to source product from foreign manufacturers
didn’t come easy.
“We didn’t call that shot. The market called it. The
market knows what the price of a product is,” says Wagner.
Pricing has eroded on certain products in the
industry, making buying foreign products essential to staying in
specific markets, says Goldbeck.
“It doesn’t take a rocket scientist to realize
buying foreign-made products is here to stay. We just have to give
our sources enough time to handle the shipping time for container
loads,” says Goldbeck. “If we want to be a viable player in the
market, we have to continue to pursue that business.”
Imports currently account for less than 10 percent
of total sales, but Goldbeck expects those sales to climb.
The vast majority of the company’s product sales
still come from major suppliers such as Parker Hannifin for hose
products and Fenner Dunlop for belting. Conveyor belt customers in
the coal mining industry still demand trusted brand name products,
as do manufacturing customers who need high-pressure hydraulic hose
and fittings. It’s also important to some customers that Gooding
follows ISO-certified assembly procedures. But when quote requests
start to use the phrase “brand name or equal,” it’s a signal that
brand loyalty is becoming less important in some product groups.
“Customers tell us the direction they need us to go
in. They tell us when a particular commodity is price sensitive,”
says Goldbeck.
New
sales approaches
A new will-call center and a revamped Web site offer efficiencies
for customers who prefer the self-serve approach to doing business.
The will-call center is within easy access of several major Chicago
area interstates.
“One of the things that gives us an advantage in the
Chicago area is that we are a full-line house. We offer metal hose,
hydraulic hose, industrial hose, gaskets and belts,” says Wagner.
Gooding’s Web site has already resulted in new
business. An online quote request form makes it easy for customers
to narrow down their requirements, such as inside and outside hose
diameter, working pressure, temperature and how the hose is being
used.
While it lowers Gooding’s cost of sales to have
customers pick up their own orders or place orders online, Wagner
doesn’t believe person-to-person sales contact will ever become
obsolete. Often, customers who make an initial contact via the Web
end up speaking to a salesperson on the phone.
“We had a situation this morning where a customer
found us on the Web and wanted a four-inch steam hose,” Wagner says.
“I realized he didn’t know what he needed. You still have to get a
dialog going and understand what they’re trying to accomplish. We
ended up saving him a lot of money by giving him options.”
Wagner says it’s still important to have an
experienced, knowledgeable staff of people who can provide
personalized service and know how to help customers solve problems.
“We know our products and know what’s available in
the industry and we try to best fit our customers’ needs. That takes
knowledge and experience,” he says.
This article originally
appeared in
the March/April 2008 issue of Progressive Distributor. Copyright
2008.
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